Dallas Industrial Contract Sewing

Design, Production and Patterns for Sewing Jobs Large or Small

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Industrial Sewing Services in the USA

Dallas Contract Sewing is a fully equipped industrial sewing and manufacturing facility with the capability to turn your ideas into prototypes or to complete your full run manufacturing projects. From concept to final product or a redesign of existing products Dallas Contract Sewing can provide a full range of services including:

  • Full in house staff with over 60 year combined knowledge base
  • Full service manufacturing from prototype to production
  • Redesign and product testing services
  • Design consultation and materials suggestions
  • Research and wholesale materials sourcing
  • Access to specialty materials and processes
  • Automated fabric and textile cutting
  • Double needle and Surging sewing machines
  • Embroidery services
  • Bar code manufacturing process tracking
  • Custom product color and trim configurations
  • Light to medium assembly
  • Custom shipment packaging
  • Product fulfillment and customer notification systems
What started as a hobby business in our garage in 1988 has grown into a start of the art sewing facility with quality and creativity in mind. Our custom sewing facility started with a few sewing machines and talented seamstresses dedicated to sewing outdoor cushions and patio furniture replacement slings for customers nationwide. Now we have sewing team of over 20 members cutting and sewing everything from custom patio furniture cushions and pillows to tote bags and tool pouches and more. We love making and sewing products here in the USA for our customers across the United States.

Custom Industrial Sewing Projects of All KindsDallas Contract Sewing and fabric cutting service is located in the Brookhollow Industrial area approximately 6 miles north of the city of Dallas. We specialize in the custom sewing and manufacturing of outdoor patio furniture cushions, custom outdoor pillows, replacement patio furniture slings, custom tote bags, heavy vinyl for sporting good products, marine vinyl for boat interiors, custom bags, tool pouches, outdoor seat pads, bench seating, placemats and much more. Our industrial sewing machines can handle medium to heavy weight materials such as PVC mesh for patio furniture, heavy canvas, nylon, gym vinyl, marine vinyl and more.

Bring us your custom sewing project or idea and let’s talk about what it will take to bring your idea to life. We’ll give you an honest opinion on what it will take to produce your custom sewn product.

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Outdoor Cushions Are Our Specialty

cushions5At Dallas Contract Sewing we manufacture cushions in our shops every day. When it comes to cushions for both indoor and outdoor applications we know our stuff. We make cushions that last, hold their shape and keep their color in the harsh outdoor environment. What type of cushion do you need? At Dallas Contract Sewing we manufacture cushions from patterns, by disassembling old cushions or from scratch to your specifications. Outdoor Cushions Are Our Specialty We use only the best fabrics from Sunbrella, Phifer, Twitchell, Tommy Bahama Outdoor, Richloom, Waverly, Robert Allen and more. We keep many of the most popular outdoor fabrics in stock. If you already have a fabric that's not a problem. Dallas Contract Sewing can manufacture a custom cushion using your fabrics or special order fabrics. In short, we can custom design a new patio furniture replacement cushion to fit most types of outdoor furniture including wrought iron patio furniture, cast aluminum chairs, deep seating outdoor furniture, teak or wood outdoor furniture or outdoor or all weather wicker. Our patio furniture cushions Pillows and Cushions for Both Indoor and Outdoor Useare custom made to order and use only the best outdoor fabrics available. Our beautiful outdoor fabrics can be used for patio furniture cushions, outdoor pillows, outdoor drapes, and more. Let us help you find the perfect outdoor fabric for any design job. In addition to custom made patio cushions, we also offer universal patio cushions that are sized to fit a variety of patio furniture styles. See the classic outdoor cushion section of the web site to find sizes, prices and outdoor fabric selection. If you have a custom outdoor cushion project, please contact us.

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Equipment & Services

Dallas Contract Sewing is a fully equipped sewing shop with the capability to turn your ideas into prototypes or to complete your short and medium run manufacturing projects. We have the equipment and the expertise to get your job done NOW. Don't ship your job overseas. Let Dallas Contract Sewing make it happen .

  • Single Needle light weight sewing
  • Single needle for heavier products
  • Double needle sewing machine
  • Surging machines
  • Cushion foam fabrication
  • Automated fabric and textile cutting
  • Cushion stuffing
  • Embroidery services
  • Slitting fabric to a narrow width
  • Light Assembly
equipment

Fabrics

fabrics at Dallas Contract SewingWe have a huge selection of all types of fabrics from all the major outdoor fabric manufacturers including Sunbrella Outdoor Fabrics, Phifertex, Textiline sling fabric by Twitchell, Replacement sling fabric from Batyline, beautiful cushion fabrics made in Italy by Para Tempotest, Outdura outdoor fabrics for cushions, Covington outdoor fabrics, and beautiful outdoor fabrics from Richloom, Waverly and PK Lifestyles. Many of the fabrics at Dallas Contract Sewing can be used for a variety of applications such as vehicle tops, covers, bags, pouches, cushions, drapes and more. Fabrics Commonly Used

  • Solution Dyed Acrylics
  • Cordura Nylon
  • Clear plastic
  • Vinyls
  • Patio Furniture Mesh
  • Outdoor cushion fabric
  • Sunbrella custom cushion fabric
  • Sunbrella Awning fabric
  • Serge Ferrari Batyline Sling Fabric
  • Phifertex PVC Mesh sling and cushion fabric
  • Twitchell Textilene outdoor mesh fabric for patio furniture
  • Para Tempotest Solution Dyed Acrylic
  • Outdura Solution Dyed Acrylic
  • Printed Polyesters fabrics for outdoor pillows and cushions
  • Marine vinyl

Products

tool-pouchesAt Dallas Contract Sewing we have designed and manufactured an amazing list of products and prototypes. Below are listed just a few of the many and varied items we have produced and continue to manufacture. Custom Sewing Products include:

  • Custom covers for equipment
  • Shade tarps for outdoor seating areas
  • Custom made placemats for restaurants and bars
  • Bench seating for outdoor spaces
  • Tote bags for sports teams or schools
  • Stadium seat pads
  • Custom bags and totes for promotional programs
  • Tool pouches and product pouches
  • Custom made cushions for outdoor patio furniture
  • Pillows for interior or exterior use
  • Seat pads for kitchen chairs or patio furniture
  • Pet beds, dog beds
  • Makeup bags and custom product bags
  • Sporting good training products
  • Aprons and vests
  • Outdoor drapes and shade tarps
  • Replacement slings for patio furniture
  • Equipment bags
  • Custom Sewn bags
  • Custom sewing projects
   

Materials

We use new quality foam and fiber fillAt Dallas Contract Sewing we use only the best materials for our industrial sewing projects including: foam fill, thread, strap buckles and zippers. Here are a few of the products we use in our designs in in our manufacturing.

  • Reticulated foam or Quick Dry Foam
  • Dacron fiber
  • Outdoor foam
  • Loose poly fill for pillows
  • Waterproof liner for cushions and pillows
  • Button covers
  • Welting, cording and trims
  • Grommets, large and small
  • Velcro
  • Snaps
  • Gore Tenara thread
  • Solarfix thread
  • Coats Ultra D Polyester thread
  • Zippers both light weight and industrial
  • Wide elastic
Fringe and Braids

Automated Fabric & Textile Cutting

The newest addition to our equipment list and manufacturing capabilities is our large bed plotter cutter. Capable of handling fabric widths up to 84. the Pro PT-84 plotter/cutter form Carlson Design reduces production time and manufacturing costs. The automated fabric and textile cutter is used to plot and cut a wide variety of sewn goods including sails, awnings, furniture, upholstery, marine canvas, automotive, boat covers, apparel, inflatables, kites, gliders, balloons, bags, parachutes, and even boat hulls. Measuring 24 feet in length and 84.wide, our fabric cutting equipment is robust enough for cutting heavy composites, tension and membrane structures, carbon fiber and prepreg, awnings, marine canvas, auto goods, sofas, and any high volume production item where precision and repetition are required. Plotter Cutter for Digitized Sewing Patterns

Pattern Digitizing

The fabric and textile cutting system at Dallas Contract Sewing includes the capabilities of pattern digitizing. Our T-bar Digitizer, digitizes patterns as quickly and accurately as you can move the head around an existing pattern. Pattern Digitizing is a necessity for today's Industrial Sewing Services. Digitizing is easy as pointing the targeting laser at key points around your pattern and hitting the record button - offsets are immediately stored on the PC.

The digitizing software allows full-scale patterns to be quickly captured without rescaling or distortion, and edited. Pattern pieces are saved and exported as plot/cut files to the Plotter/Cutter. Customers may also supply their own cut files from programs such as AutoCad, CorelDraw and more. Industrial Sewing Service demand the speed and precision that only mechanical digitized cutting can provide. digitize

Thread

Dallas Contract Sewing threadsAt Dallas Contract Sewing we use the best possible threads. The job is only as good at the quality of the thread and cheap thread is false economy. For that reason Dallas Contract Sewing uses Coats Ultra Dee Polyester Outdoor thread for all out durable outdoor sewing projects. We carry Coats Ultra Dee in 11 of their most popular colors. This allows you the flexibility to coordinate with any outdoor fabric sewing project or fabric repair--from patio furniture cushions to outdoor pillows, outdoor drapes to patio seat pads, shade tarps, covers and automotive tops.

This outdoor thread is made from 100% high-strength continuous filament polyester and is treated to prevent unraveling and minimize shrinkage. Coates Ultra Dee Polyester outdoor thread is resistant to sun exposure, and can be used when sewing patio furniture cushions, outdoor drapes, marine fabrics, outdoor canvas, awning fabrics and more. Several of the outdoor thread colors even coordinate with our offerings of Sunbrella® outdoor fabrics! Each 4 oz spool of outdoor sewing thread from Coats contains 1035 yards of thread, in size 92 thread size.

Equipment & Services

Dallas Contract Sewing is a fully equipped sewing shop with the capability to turn your ideas into prototypes or to complete your short and medium run manufacturing projects. We have the equipment and the expertise to get your job done NOW. Don't ship your job overseas. Let Dallas Contract Sewing make it happen .

  • Single Needle light weight sewing
  • Single needle for heavier products
  • Double needle sewing machine
  • Surging machines
  • Cushion foam fabrication
  • Automated fabric and textile cutting
  • Cushion stuffing
  • Embroidery services
  • Slitting fabric to a narrow width
  • Light Assembly
equipment

Map

8700 Sovereign Row Dallas, TX 75247 CUSTOM POWDER COATING SERVICES Chair Care Patio – Outdoor Furniture Repair Services for North Texas Customers View Larger Map We are located in the building that says "Custom Powder Coating and Chair Care on the awning our front. If you see this sign then you are in the right place. Just come in the side door and someone will bet there to help you.

Contact Us

Dallas Contract Sewing
8700 Sovereign Row
Dallas, TX 75247
Phone 1-866-638-6416
Fax: 214-638-6756
eMail:deb@ChairCarePatio.com

At Dallas Contract Sewing we are always happy to meet you, show you around the shop ans discuss your project in detail. We have been in the industrial sewing business for a number of yours and we can help guide you in the right direction no matter how big or small your sewing project is. CCP-shop