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Custom Sewing Services in the USA

Dallas Contract Sewing offers a variety of custom sewing services and contract fabric cutting services to fit your needs. Located in Dallas, Texas we believe that manufacturing, including contract sewing, is coming back to the USA. Dallas contract sewing is ready for the return!

What started as a hobby business in our garage in 1988 has grown into a start of the art sewing facility with quality and creativity in mind. Our custom sewing facility started with a few sewing machines and talented seamstresses dedicated to sewing outdoor cushions and patio furniture replacement slings for customers nationwide. Now we have sewing team of over 20 members cutting and sewing everything from custom patio furniture cushions and pillows to tote bags and tool pouches and more. We love making and sewing products here in the USA for our customers across the United States.

Custom SewingDallas Contract Sewing and fabric cutting service is located in the Brookhollow Industrial area approximately 6 miles north of the city of Dallas. We specialize in the custom sewing and manufacturing of outdoor patio furniture cushions, custom outdoor pillows, replacement patio furniture slings, custom tote bags, heavy vinyl for sporting good products, marine vinyl for boat interiors, custom bags, tool pouches, outdoor seat pads, bench seating, placemats and much more. Our industrial sewing machines can handle medium to heavy weight materials such as PVC mesh for patio furniture, heavy canvas, nylon, gym vinyl, marine vinyl and more.

Bring us your custom sewing project or idea and let’s talk about what it will take to bring your idea to life. We’ll give you an honest opinion on what it will take to produce your custom sewn product.

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Cushions Are Our Specialty

cushions5At Dallas Contract Sewing we manufacture cushions in our shops every day. When it comes to cushions for both indoor and outdoor applications we know our stuff. We make cushions that last, hold their shape and keep their color in the harsh outdoor environment. What type of cushion do you need? At Dallas Contract Sewing we manufacture cushions from patterns, by disassembling old cushions or from scratch to your specifications. Outdoor Cushions Are Our Specialty We use only the best fabrics from Sunbrella, Phifer, Twitchell, Tommy Bahama Outdoor, Richloom, Waverly, Robert Allen and more. We keep many of the most popular outdoor fabrics in stock. If you already have a fabric that's not a problem. Dallas Contract Sewing can manufacture a custom cushion using your fabrics or special order fabrics. In short, we can custom design a new patio furniture replacement cushion to fit most types of outdoor furniture including wrought iron patio furniture, cast aluminum chairs, deep seating outdoor furniture, teak or wood outdoor furniture or outdoor or all weather wicker. Our patio furniture cushions Pillows and Cushions for Both Indoor and Outdoor Useare custom made to order and use only the best outdoor fabrics available. Our beautiful outdoor fabrics can be used for patio furniture cushions, outdoor pillows, outdoor drapes, and more. Let us help you find the perfect outdoor fabric for any design job. In addition to custom made patio cushions, we also offer universal patio cushions that are sized to fit a variety of patio furniture styles. See the classic outdoor cushion section of the web site to find sizes, prices and outdoor fabric selection. If you have a custom outdoor cushion project, please contact us.

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Equipment

Dallas Contract Sewing is a fully equipped sewing shop with the capability to turn your ideas into prototypes or to complete your short and medium run manufacturing projects. We have the equipment and the expertise to get your job done NOW. Don't ship your job overseas. Let Dallas Contract Sewing make it happen .

  • Single Needle light weight sewing
  • Single needle for heavier products
  • Double needle sewing machine
  • Surging machines
  • Cushion foam fabrication
  • Automated fabric and textile cutting
  • Cushion stuffing
  • Embroidery services
  • Slitting fabric to a narrow width
  • Light Assembly

FABRICS

Fabrics Commonly Used

  • Solution Dyed Acrylics
  • Cordura Nylon
  • Clear plastic
  • Vinyls
  • Patio Furniture Mesh
  • Outdoor cushion fabric
  • Sunbrella custom cushion fabric
  • Sunbrella Awning fabric
  • Serge Ferrari Batyline Sling Fabric
  • Phifertex PVC Mesh sling and cushion fabric
  • Twitchell Textilene outdoor mesh fabric for patio furniture
  • Para Tempotest Solution Dyed Acrylic
  • Outdura Solution Dyed Acrylic
  • Printed Polyesters fabrics for outdoor pillows and cushions
  • Marine vinyl

PRODUCTS

Custom Sewing Products include

  • Custom covers for equipment
  • Shade tarps for outdoor seating areas
  • Custom made placemats for restaurants and bars
  • Bench seating for outdoor spaces
  • Tote bags for sports teams or schools
  • Stadium seat pads
  • Custom bags and totes for promotional programs
  • Tool pouches and product pouches
  • Custom made cushions for outdoor patio furniture
  • Pillows for interior or exterior use
  • Seat pads for kitchen chairs or patio furniture
  • Pet beds, dog beds
  • Makeup bags and custom product bags
  • Sporting good training products
  • Aprons and vests
  • Outdoor drapes and shade tarps
  • Replacement slings for patio furniture
  • Equipment bags
Custom Sewn bags Custom sewing projects

FABRIC & TEXTILE CUTTING

The newest addition to our equipment list and manufacturing capabilities is our large bed plotter cutter. Capable of handling fabric widths up to 84. the Pro PT-84 plotter/cutter form Carlson Design reduces production time and manufacturing costs. The automated fabric and textile cutter is used to plot and cut a wide variety of sewn goods including sails, awnings, furniture, upholstery, marine canvas, automotive, boat covers, apparel, inflatables, kites, gliders, balloons, bags, parachutes, and even boat hulls. Measuring 24 feet in length and 84.wide, our fabric cutting equipment is robust enough for cutting heavy composites, tension and membrane structures, carbon fiber and prepreg, awnings, marine canvas, auto goods, sofas, and any high volume production item where precision and repetition are required.

PATTERN DIGITIZING

The fabric and textile cutting system at Dallas Contract Sewing includes the capabilities of pattern digitizing. Our T-bar Digitizer, digitizes patterns as quickly and accurately as you can move the head around an existing pattern. Digitizing is easy as pointing the targeting laser at key points around your pattern and hitting the record button - offsets are immediately stored on the PC. The digitizing software allows full-scale patterns to be quickly captured without rescaling or distortion, and edited. Pattern pieces are saved and exported as plot/cut files to the Plotter/Cutter. Customers may also supply their own cut files from programs such as AutoCad, CorelDraw and more.

MAP

8700 Sovereign Row Dallas, TX 75247 CUSTOM POWDER COATING SERVICES Chair Care Patio – Outdoor Furniture Repair Services for North Texas Customers View Larger Map

MATERIALS

Materials and Textiles Used

  • Reticulated foam or Quick Dry Foam
  • Dacron fiber
  • Outdoor foam
  • Loose poly fill for pillows
  • Waterproof liner for cushions and pillows
  • Button covers
  • Welting, cording and trims
  • Grommets, large and small
  • Velcro
  • Snaps
  • Gore Tenara thread
  • Solarfix thread
  • Coats Ultra D Polyester thread
  • Zippers both light weight and industrial
  • Wide elastic

Contact Us

Dallas Contract Sewing 8700 Sovereign Row Dallas, TX 75247 Phone 1-866-638-6416 Fax: 214-638-6756 eMail:deb@ChairCarePatio.com